Shanghai Gengyun Industrial Co., Ltd
Fiber Optic Tensile Testing and rewinding Equipment technical definition
Integration Tensile mechanics Testing and Constant tension winding The integrated system achieves through micro strain closed-loop control (accuracy±0.5με) and air floating winding spindle (tension fluctuation ≤ 0.02N) Fiber optic Zero damage full process control from testing to rolling.
Five core advantages
1. Extreme testing accuracy
Stretching Resolution of 0.001% (national standard 0.5%), capable of detecting 1mm length defects (the industry’s first set)
Support simulation of high and low temperature environments ranging from -196°Cto300°C (liquid nitrogen/electric heating dual system)
2. Zero damage winding technology
Air floating non-contact guide wheel (roughness Ra ≤ 0.02 μ m), eliminating micro scratches
AI Dynamics Tune tension, compatible with 80 μ m~3mm optical fiber (Medical Fine diameter/ Armored cable Universal)
3. Holographic data analysis
Real time drawing of stress-strain temperature 3D map (Sampling rate 10kHz)
Automatically generate FDA/ISO 13485 compliance report (pharmaceutical grade certification)
4. Military grade Reliability
Seismic resistance Designed with MIL-STD-810G (30G impact)
Ultra long lifespan: Core component lifespan>200000 hours (MTBF certified)
5. Intelligent flexible production
90 second switching test – Winding mode Digital twin prediction of fiber risk (accuracy>99.7%)
Revolutionary application scenarios
Traditional pain points in the field, device solutions
5G Fiber Factory Fiber breakage rate>3 ‰, damage rate<0.1‰(measured by Huawei)
Space fiber optic cable Low temperature brittle fracture -196°C ultimate test (compliant with ESA standards)
Surgical robot Insufficient bending life, winding tension fluctuation≤0.5% (life↑300%)
Nuclear power plant sensors Radiation performance attenuation online irradiation+tensile synchronous testing
Empirical benefits
Changfei Fiber Optic Production Line:
The yield rate is 98.2% → 99.95%, saving ¥ 65 million in waste costs annually
Corning Medical Project:
Minimally invasive fiber optic production capacity increased by 230%, passed FDA zero defect audit
Technological high ground
Nanoscale strain control:
Piezoelectric ceramic drive, displacement accuracy±5nm(standard for super laser interferometer)
Quantum level tension sensing:
Fiber Bragg Grating (FBG) real-time feedback, resolution 0.0001N
Cross scale compatibility:
Single mode fiber / Photonic crystal fiber /Metal armored cable One machine testing
Summary: Reshaping fiber manufacturing standards with “leather cow level tension control+atomic level defect detection” has become the ultimate weapon for “zero tolerance defects” in the 5G/aerospace/medical fields.
Keywords:
1：Fiber tensile tester