Shanghai Gengyun Industrial Co., Ltd
High precision fiber optic cable Sz twisting machine Technological Disruption
This device adopts Magnetic levitation . Direct drive spindle and AI Visual Dynamic Correction System breaks through the limitations of traditional mechanical structures and achieves three core breakthroughs:
Twisting accuracy reaches ± 0.1mm (5 times higher than the national standard),Fiber optic Eccentricity ≤ 3%
Production speed of 80m/min (industry average 30m/min), while the damage rate is reduced to 0.2 ‰
90 second intelligent changeover (traditional takes 45 minutes), supports flexible switching from 24 core to 144 core
Five core advantages
① Military grade precision assurance
Nano coating Eliminating micro scratches on guide wheels (surface roughness Ra ≤ 0.05 μ m)
Real time laser rangefinder closed-loop control, pitch fluctuation<0.03°(meets ESA space cable standards)
②Zero contact production throughout the entire process
Magnetic levitation The spindle achieves zero mechanical friction transmission, reducing energy consumption by 64%
Cleanroom level dust-proof design, suitable for medical grade wire harness manufacturing
③Artificial Intelligence Prediction system
Deep learning analysis of 200+process parameters, predicting 10 seconds in advance Fiber breakage risk (Accuracy>99%)
Virtual debugging of digital twin platform reduces trial production cycle by 70%
④Full coverage of extreme scenarios
Ultra flexible twisting: supports 80 μ m microfiber (such as cables for neurosurgical robots)
Radiation resistance Process: Automatically eliminate residual stress, increase cable life by 40%
⑤Green intelligent manufacturing
The production power consumption per kilometer is only 6.5 kW · h (traditional equipment consumes 18 kW · h)
Waste rate<0.1%, annual carbon reduction of 1800 tons (measured case)
Revolutionary application value
Space fiber optic cable Angle deviation<0.03°,meeting the requirements of deep space exploration Anti radiation Interference demand
800G optical module Core concentricity meets the rigorous IEEE 802.3cm standard, reducing transmission loss by 50%
Life medical equipment: Surgical robot wire harness bending life>2 million times (traditional<100000 times)
Defense communication cable: supports stable twisting in a wide temperature range of -55 ℃~125 ℃, and is resistant to 30G shock and vibration
Empirical benefits
Huawei Fiber optic cable After factory application, the yield rate has jumped to 99.8% (originally 96%), saving 38 million yuan in waste costs annually; Zhongtian Technology’s production line speed has increased by 2.3 times, with 10G DAC cables The production capacity has exceeded 100000 pieces per day.
Summary: This device ends the dependence on high-end cable imports with “atomic level twisting accuracy+cognitive AI control”, providing a “zero defect” manufacturing base for the 6G/quantum communication/aerospace information era, and becoming a strategic equipment for China’s intelligent manufacturing to compete in the global market.
Keywords:
1：Precision SZ stranding
2：High precision Sz twisting machine