What is Cage Stranding line Machine?

Wire stranding machine is a kind of mechanical equipment that can be widely used in various types of soft/hard conductor wires and electronic wires. It can twist multiple single conductors into one strand to meet the process requirements of wire materials. Wire stranding machines are generally divided according to the stranding method. Generally, they can be divided into single stranding machines, pair stranding machines, high-speed stranding machines, back-twisting machines, cage stranding machines, frame stranding machines, tubular stranding machines and disc stranding machines. Hard conductor wire: copper wire, enameled wire, tinned wire, copper-clad steel, copper-clad aluminum, etc. Electronic wire: power cord, headphone wire, telephone wire, PVC wire, network cable.

What is Cage Stranding Machine?

What is cage stranding machine? The number of strands of cage stranding machine is 7 or 19. It is also a device that twists multiple single conductors into one strand. Wire stranding machine (cage type) is a frame structure. It is usually used for stranding control cables, rubber cables, steel stranded wire, steel core aluminum stranded wire, copper stranded wire, aluminum stranded wire and soft stranded wire. Cage stranding machine is efficient, highly automated and can produce continuously. Its braiding structure is tight and the stranding quality is good. Moreover, cage stranding line machine has a wide range of applications and can be used to produce various types of wires and cables.

Working principle of Cage Stranding Machine

The working principle of cage stranding line machine is mainly to drive the braiding mechanism to rotate through the motor to braid the metal wire or wire rope according to a certain rule. During the braiding process, the wire guide mechanism guides the metal wire or wire rope into the braiding mechanism. The braiding mechanism weaves the metal wire or wire rope into a mesh structure. At the same time, the traction mechanism pulls the braided mesh structure out of the machine. Wrap it on the take-up mechanism to form a mesh structure of a certain shape.

Common Configuration of Cage Stranding Machine

1. One main cage stranding machine with 6 reels in one section;
2. One main cage stranding machine with 12 reels in two sections;
3. One double-wheel traction machine of type 800;
4. One set of stranding pitch of 10-120 square (LJ, GJ type 56-234 mm);
5. One set of cable pitch adjustment gear disc;
6. One high-speed single-layer wrapping machine of type GDR350 (1.5 kw speed regulation);
7. One electronic meter meter of type DY;
8. One set of torque take-up and arrangement machine of type LSP1250;
9. Motor power: 5.5+7.5 kw motor;
10. One synchronous variable frequency speed regulation distribution cabinet;

Common Use Methods of Cage Stranding Machine

When the foundation of the cage stranding machine is installed and solidified, start to install the power connection.

After everything is installed in place, the rotating parts should be lubricated and the motor should be started. After running at low speed for one hour, check whether the fastening parts are loose. All loose parts should be tightened. After all inspections are completed, run at high speed. Check no-load operation.

This cage stranding line twists 19 strands of copper soft wire and removes one or two transmission parts. It can also produce 7 strands of stranded wire, or rewind 12 strands of stranded wire separately.

Install the wire reel and pull the wire to the take-up wheel. Close the protective net, start the motor, and gradually adjust the speed. When initially twisting the wire core, check the tension of the elastic friction belt installed on the friction wheel of the wire reel. If the tension of the friction belt is too large, it is easy to cause wire breakage. If the tension of the friction belt is too small, the wire in the wire reel is easy to reverse after stopping. Therefore, before and during use, check the situation of the wire reel during rotation and after stopping.

After the take-up reel is full of wire, stop the main machine. Rotate the transmission connection to the lifting position, and start the lifting knob to make it fall. Take out the winding shaft, install the empty reel, and then lift it to the transmission connection position. In this process of loading and unloading empty and full reels, be sure to pay attention to whether the loading and unloading position of the transmission connection is in place.

Each time you start or change the cable reel, the speed regulator must be reset to zero to prevent direct start-up to damage the speed regulator and to prevent the main engine from running without connecting to the grid to prevent accidents.

Technical Parameters of Cage Stranding Line

Machine speed, stranding cross-sectional area, wire diameter, lay pitch, drive motor, stranding direction take-up drum, noise index, vibration index.

Toem’s high-speed cage stranding line adopts variable frequency control, which can easily control the speed. Its vibration index is small and the stranding is stable. The cage stranding machine has high wire diameter accuracy and fast machine speed. It greatly reduces mechanical noise and improves stranding efficiency.

Summary

The cage stranding machine is a highly efficient and automated wire and cable production equipment with broad application prospects and market demand.